Caldera Product Spotlight: Supporting Modular Systems for Data Centers

October 22, 2024

Caldera Manufacturing Group makes and assembles the critical infrastructure components data centers need to support and protect their operations. As demand for data center capacity soars, data center modular systems are becoming more popular. With greater flexibility and scalability, modular systems enable data centers to grow while saving on costs.

Many of our data center projects include mechanical skids and modular enclosures for cooling systems. We utilize efficient manufacturing processes, high-quality materials, and precision work to deliver sturdy, reliable skids that meet the demands of a data center.

Overview of Our Manufacturing Capabilities

Caldera Manufacturing Group is a full-service metal manufacturing company committed to providing comprehensive metal manufacturing solutions under one roof. This simplified approach can save you time and money by reducing lead times and the number of suppliers you have to work with. We have the tools, equipment and capabilities to satisfy your data center manufacturing requirements.

Our products are manufactured in a controlled environment, with professionals monitoring and confirming quality at every step of the process. Our expert technicians and engineers thoroughly test each product throughout production, ensuring the product is reliable, compliant, and ready to deploy upon delivery.

Detailed Breakdown of the Modular System Components

Each component of our data center skid project is manufactured with precision and accuracy. We design and manufacture our skids to prioritize durability so you can rely on them to handle your data center’s operations and demands. Learn more about these components and the advanced manufacturing processes behind them.

Cabinet and Panels

Each skid comes with convenient cabinets and panels to store and protect equipment. These components can minimize exposure to environmental factors such as moisture, dust or physical damage, and they can be enhanced with safety features to further protect sensitive components. Control panels allow operators to manage access and monitor equipment as needed.

Our manufacturing processes for these cabinets and panels include:

  • Sheet laser cutting: Our high-powered laser cutting capabilities allow us to complete precision cuts. Our machines enable us to cut intricate designs in various standard sheet metals with enhanced accuracy for better space optimization with cabinets and panels.
  • Metal bending: We use advanced metal bending equipment to create components with reliable structural integrity and fit. Our skilled professionals ensure each cabinet and panel piece fits within the overall skid design for optimal function.
  • Turret punching: Our computer numerical control (CNC) systems punch through metal to create holes and cutouts of various sizes and sizes efficiently. We can handle high-volume production while maintaining consistent quality.
  • Powder coating: We give each metal surface a powder coating to improve its durability, enabling the cabinets and panels to resist scratches, chips and other forms of wear. The coating also enhances aesthetics.

Tubular Frames and Enclosures

A tubular frame supports the skid and its heavy load, ensuring structural integrity and stability during operation. The metal enclosures help protect sensitive equipment from environmental concerns while facilitating adequate ventilation and allowing maintenance access.

We manufacture tubular frames and enclosures through:

  • Tube laser cutting: Our accurate 3D tube laser cutting processes enable us to create intricate shapes that ensure the frame components fit well. The accuracy of our cutting capabilities also allows us to reduce waste.
  • Saw cutting: We can saw cut precise lengths in frame components through our efficient and accurate cutting methods. With close-tolerance cutting, we ensure the pieces fit within the structure to promote stability.
  • Welding: Machines and certified welders work together to ensure strength and stability in frame construction. Each weld is inspected for dependable performance.
  • Powder coating: Similar to our cabinets and panels, tubular frames and enclosures receive a powder coating to gain protection against corrosion. The powder coating also creates a visually appealing surface that elevates the overall design.

Skid Structure

The skid structure is designed to support and transport equipment within a data center. Its sturdy foundational base reliably holds and balances heavy equipment, providing a stable platform in various environments. The structure allows all components to be transported as a single unit for easy installation and movement.

Our structural manufacturing processes include:

  • Tube laser cutting: Through our precision tube laser cutting capabilities, we can achieve custom dimensions to suit your specific needs. We have the flexibility to adapt designs to your specifications while maintaining structural integrity.
  • Sheet laser cutting: To complement tube cutting, we use sheet laser cutting for a cohesive design throughout the skid structure. Our processes maximize efficiency throughout the manufacturing and assembly procedures.
  • Welding: Our experienced welding professionals use best practices to ensure stability by securely binding the various structural components together. As with our frames and enclosures, structural welds are tested for reliability and stability.
  • Powder coating: The powder coating gives the skid structure a final finish to enhance longevity. The attractive finish enables the structure to withstand environmental factors such as dust and moisture.

Advantages of Our Integrated Manufacturing Approach

Caldera Manufacturing Group strives to be your single source for all your metal manufacturing needs. By bringing several innovative manufacturing processes in-house, we are able to deliver a wealth of advantages to our clients. When you partner with our expert team, you can experience cost and time savings while ensuring quality.

Faster Turnaround Times

We have everything in-house to shorten your supply chain and lead times. From knowledgeable and experienced engineers and technicians to innovative equipment, we can handle each of your manufacturing requirements, eliminating the need for multiple suppliers. You can count on us to streamline the entire manufacturing process from conception through delivery.

Greater Cost Efficiency

As your one-stop shop for metal manufacturing, we can help you save money on manufacturing costs. Instead of outsourcing to multiple vendors and transporting materials and products between them, you can simplify your manufacturing needs by working with a team that handles everything under one roof. You can redirect the money you are saving to other profitable endeavors.

Improved Quality Control

Our professionals maintain strict quality control parameters as we manage every step of production internally. With all manufacturing processes happening in-house, we can ensure better quality at each stage. Each of our experts also stays current with the latest trends and research so we can improve the quality of our products and manufacturing processes.

Contact Us for Dependable Metal Enclosures for Data Centers

When you need a well-built skid to support data center operations, choose Caldera Manufacturing Group. We know how fast-paced the data storage industry is. You can depend on our highly trained and experienced team to continually advance our offerings to meet your evolving needs. Let us be your one-stop shop for all your metal manufacturing needs so you can save time and money while accessing high-quality metal products.

Contact us for your next data center manufacturing project.

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